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Aseptic filling valves

Aseptic filling valves for the food industry: advanced technology for dosing and filling machines.

The Universalflex aseptic filling valve is an internally patented product, made of AISI 316 stainless steel with a diaphragm valve without grooves or undercuts. It ensures a clean and controlled flow in the dosing and bottling processes of liquid food, pharmaceutical, and beverage products – fully compatible with CIP/SIP sanitization cycles, including steam. Available in NO, NC, double-acting, double-step, and steam versions.  Customizable for each system, with dedicated maintenance kits to reduce downtime.

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                                                                                                  NC valve Ø35 – Passage Ø8

                                                                                                  NC valve Ø35 – passage 8

                                                                                                  NC Valve Ø35X27 – Passage Ø8 (MILLED)

                                                                                                  NC valve Ø35x27 passage 8 milled

                                                                                                  NC valve Ø40 – Passage Ø8

                                                                                                  NC valve Ø40 – passage 8

                                                                                                  NC Valve Ø40X30 – Passage Ø8 (MILLED)

                                                                                                  NC valve Ø40x30 passage 8 milled

                                                                                                  NC valve Ø55 – Passage Ø16

                                                                                                  NC Valve Ø55 Passage 16 | Aseptic Process Valve in Stainless Steel

                                                                                                  NC Valve Ø55X40 – Passage Ø16 (MILLED)

                                                                                                  NC Valve Ø55x40, Passage 16, Milled | Stainless Steel Aseptic Process Valve

                                                                                                  NC valve Ø55 – TRI-CLAMP 1/2″

                                                                                                  NC Valve Ø55 Tri-Clamp 1/2 | Stainless Steel Aseptic Process Valve

                                                                                                  NC valve Ø55 – TRI-CLAMP 3/4″

                                                                                                  NC Valve Ø55 Tri-Clamp 3/4 | Stainless Steel Aseptic Process Valve

                                                                                                  NC valve Ø80 – Passage Ø22

                                                                                                  NC Valve Ø80 Passage 22 | Aseptic Process Valve in Stainless Steel

                                                                                                  NC valve Ø80 – TRI-CLAMP 1″

                                                                                                  NC Valve Ø80 Tri-Clamp 1 | Aseptic Process Valve in Stainless Steel

                                                                                                  NC valve Ø90 – TRI-CLAMP 1″ 1/2

                                                                                                  NC Valve Ø90 Tri-Clamp 1”1/2 | Stainless Steel Aseptic Process Valve

                                                                                                  NA valve Ø40X30 – Passage<Ø8 (MILLED)

                                                                                                  NA valve Ø40x30, passage 8, milled | Stainless steel aseptic process valve

                                                                                                  Aseptic filling valves for food and beverage plants

                                                                                                  How aseptic filling valves work and where they are used

                                                                                                  The Universalflex aseptic filling valve is constructed from a single block of AISI 316 stainless steel, featuring an on-off diaphragm shutter with no grooves or undercuts, ensuring smooth, controlled flow, reducing the risk of stagnation or contamination.

                                                                                                  Thanks to its hygienic geometry and compatibility with CIP/SIP sanitization cycles, including steam, the valve is perfectly suited for integration on:

                                                                                                  • automatic filling machines
                                                                                                  • bottling lines
                                                                                                  • volumetric food dosing machines
                                                                                                  • liquid and semi-dense packaging systems

                                                                                                  Universalflex also offers the possibility of developing customized aseptic valves, adapted to the specific needs of each industrial plant, guaranteeing design flexibility and high-performance solutions even for highly cyclical production.

                                                                                                  FAQ – Frequently Asked Questions about Aseptic Filling Valves for the Food & Beverage Industry

                                                                                                  What are aseptic filling valves?+

                                                                                                  An aseptic filling valve is a device designed for dispensing liquids and fluids, even viscous ones, in controlled environments. Universalflex has patented a specific model, ideal for the food and beverage industry, featuring a groove-free and undercut-free valve, compatible with CIP/SIP processes.

                                                                                                  In what applications are aseptic filling valves used for the food and beverage industry?+

                                                                                                  Universalflex aseptic valves are used on rinsers, isobaric fillers, dosing, and sanitizing systems. Their design ensures hygiene, precision, and reliability, making them perfect for the food industry.

                                                                                                  What types of Universalflex aseptic valves are available?+

                                                                                                  Different versions are available: One-step valve (ON/OFF) Double-acting valve with one step (pneumatic opening and closing) Double-acting valve with two steps (mass filling and fine dosing)

                                                                                                  Are the valves customizable for specific systems?+

                                                                                                  Yes, Universalflex creates custom designs. Our engineering department can provide customized aseptic filling valves, including long cannulas for bottom filling or special geometries compatible with existing machinery.

                                                                                                  What materials are used in aseptic valves?+

                                                                                                  The components are made of AISI 316 stainless steel, while the sealing membranes can be made of SILICONE, EPDM or FPM, selected based on the specific food & beverage application.

                                                                                                  Are valve maintenance kits available?+

                                                                                                  Yes, Universalflex provides various maintenance kits: - KOT (shutter and washer) - KRT (total overhaul) - KTF (seals and bands) - KAM (maintenance equipment) Each kit is designed to simplify operations and reduce plant downtime.

                                                                                                  How can I get technical support or information about a valve?+

                                                                                                  For technical advice or assistance in choosing the right aseptic filling valve for the food and beverage industry, contact our Universalflex technical office, who will support you with dedicated solutions.

                                                                                                  Contact us for a consultation or to request a quote

                                                                                                  Do you need technical support or want to request a quote?
                                                                                                  Fill out the form below and one of our technicians will contact you as soon as possible.