Aseptic filling valves
Patented aseptic valve for dosing and filling
Universalflex aseptic filling valves are advanced solutions for flow control in the most delicate production processes. Made of stainless steel with a diaphragm shutter without grooves and undercuts, guarantee:- Precise dosage and continuity of flow.
- Absolute hygiene: no stagnation thanks to the patented design.
- Resistance: full compatibility with CIP/SIP cycles, even steam.
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Aseptic filling valves for the cosmetic and pharmaceutical sectors
Safe filling processes: aseptic filling valves for the cosmetics and pharmaceutical industries
The Universalflex aseptic filling valve is made from a single block of AISI 316 stainless steel, featuring an on-off diaphragm valve with no grooves or undercuts. This feature ensures smooth, controlled flow, reducing the risk of stagnation or contamination, a key aspect in cosmetic and pharmaceutical processes.
Thanks to its hygienic geometry and full compatibility with CIP/SIP sanitization cycles, including steam, the valve integrates perfectly into:
- automatic filling machines for cosmetics and pharmaceuticals
- bottling and packaging lines for liquid and semi-dense products
- volumetric dosing machines for high-purity products
- industrial systems requiring aseptic standards and process safety
Universalflex also offers the possibility of creating customized aseptic valves, designed to meet the specific needs of each production plant, guaranteeing flexible, reliable and high-performance solutions even in highly cyclical production environments.
This valve is perfect for filling, bottling and volumetric dosing machines, with the possibility of customization upon request.
FAQ – Frequently Asked Questions about Aseptic Filling Valves for the Cosmetic and Pharmaceutical Industry
What are aseptic filling valves?
Universalflex aseptic filling valves are patented components designed for the precise dispensing of liquids and thick fluids in cosmetic, pharmaceutical, and food applications. Thanks to an internal geometry free of grooves and undercuts, these sanitary valves are ideal for CIP/SIP cleaning and sterilization processes, ensuring high standards of hygiene and aseptic handling.
In what applications are aseptic filling valves used in the cosmetics and pharmaceutical industries?
Universalflex aseptic valves are used on automatic filling machines, bottling lines, volumetric dosing machines, and packaging systems for cosmetic and pharmaceutical products. Their pneumatically actuated design ensures hygiene, precision, and reliability, making them ideal for sterile and controlled environments.
What types of Universalflex aseptic valves are available?
Different versions are available: - One-step valve (ON/OFF) - Double-acting valve with one step (pneumatic opening and closing) - Double-acting valve with two steps (mass filling and fine dosing)
Can aseptic valves be customized for specific plant needs?
Yes, Universalflex creates custom projects. Our engineering department can design customized aseptic filling valves, including long cannulas for bottom filling or special geometries compatible with existing machinery, thus optimizing aseptic dosing in cosmetic and pharmaceutical plants.
What materials are used for aseptic filling valves?
The components are made of AISI 316 stainless steel, while the sealing membranes can be made of SILICONE, EPDM or FPM, selected based on the specific application and health and hygiene regulations for the cosmetics and pharmaceutical sectors.
Are valve maintenance kits available?
Yes, Universalflex provides several maintenance kits to facilitate the management and replacement of components: - KOT (plug and washer) - KRT (total overhaul) - KTF (seals and bands) - KAM (maintenance equipment) Each kit is designed to simplify operations and reduce plant downtime, maintaining high performance in sterile applications.
How can I get technical support or more information?
For technical advice or assistance in choosing the right aseptic filling valve for the cosmetics, pharmaceutical, or food industries, contact our Universalflex technical office, which will support you with dedicated and customized solutions.
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